Textile is labor-intensive industry, textile mentioned, people will always emerge in a textile factory in white around the single busy the hustle and bustle of the scene.
Now, this kind of traditional image is being began to change. YiMian in wuxi, a spinning workshop only 100 people, we all depend on 90000 sensor and ERP system and electronic business support, realize the informatization and textile production, management and operation of the good fusion. The machine in rapid operation, yarn spindles in the dancing, some local even see a figure. This has a history of 90 years of enterprise, after continuous process reengineering, GongZuoFa innovation, enterprise scale expanding the 5 times, employment number is greatly curtailed, ingots labor is only 18 people.
Wuxi YiMian the road of development of the 10 years reflect the adjustment of the China cotton textile upgrade path: from the extensive style of the scale expansion of turned to the comprehensive, coordinated and sustainable development, to the technology innovation, product innovation, mechanism innovation, system innovation and management innovation, crack, the difficult to hire labor costs, enterprise profits by extrusion etc all difficulties.
Transformation efficiency by bigger and stronger
Since 2000, the China cotton textile industry got into a high-speed development, only 2001 ~ 2008 years of eight years, the national ring spinning spindle rose by more than 5200 pounds, more than the sum of previous decades. "120 million ring spun, 2.32 million head turn cup spinning, 1.26 million looms", with a set of data, the spinning cotton textile industry in China than the global production capacity has 50% of the total, cotton manufacturing powerhouse no one can shake.
However, only pay attention to the expansion of the extensive development model also brought a variety of abuses. First is raw material supply. 2001 ~ 2007, our country yarn production to 17.5% annual growth, rising demand for cotton, cotton supply big gap there. Secondly, the production of high-speed inflation increased power, energy consumption. In addition, cotton tight supply driven of rayon fibers, the demand of chemical fiber products such as polyester, increasing the environmental management of pressure.
In this situation, government departments and industry associations and guide the positive called on cotton textile industry take a new road to industrialization, and realize the scientific development: not only pay attention to the growth of the quantity and capacity, must be backward productivity, and realize the industry upgrade.
The inside and outside pressure effect, cotton textile companies rely on scientific and technological progress to promote industrial structure adjustment. 10 years, modern cotton manufacturing production technology is widely used: increase the application of advanced equipment, mining equipment potential and to achieve high speed high spin and weave, guarantee the products high quality; New cotton manufacturing technology application range is gradually enlarged, compact spinning technology and the jet, eddy current spinning and spinning technology application turn cup, for the downstream processes produce different styles of new varieties of yarn, not only meet the market demand, and also to bring enterprise good benefit; Two of fusion technology to promote enterprise establishing a rapid reaction mechanism; Strengthen the standardized construction.
10 years, cotton textile product structure was further optimized: new products are gradually increasing, our products more fineness and function, improve the added value; With advanced technology and equipment with the increase of the ratio, the product quality gradually improve; The proportion of new products value increases year by year. At the same time, through the promotion with less and need not PVA sizing, fiber recycling recycle, improve dyeing yarns technology to reduce pollution, and actively promote wastewater recycling, promote the development of circular economy.
Get the development orientation differences
The external environment change ups and downs, the market situation in the twinkling of an eye, 10 years, the development of the China cotton textile industry variates wavily upward trend. But both in wave or in the lowlands, some advantage enterprise keep steady development.
Careful analysis to the success of cotton textile enterprise, we can find the enterprise can be divided into several types.
One is the latter, anhui huamao group is one of the representative. Huamao group as strict quality management and the products of high quality reputation at home and abroad in recent years, and to stick to the "high quality, low cost, labor productivity high, the economic benefit of the high-quality goods" route. For many years, the huamao group and China academy of agricultural sciences research institute of research in cotton lint raw material, make the yarn quality has been improved; For spinning equipment technical renovation the yarn quality to achieve 2007 uster statistics 5% ~ 25% level. Advanced technology as the quality of the product innovation huamao important guarantee.
The second is technology-oriented to shandong lutai textile stock company as a representative. As the world's biggest producer of high-grade yarn dyed fabric suppliers, in its capacity expansion strategy we finish, for leading the industry technology development, focus more on technology research and development, in the independent innovation has made great achievements. The advanced technology and equipment with high added value realized products, new company profit margins above 28%.
The third type is varieties, shandong Texas huayuan worldbest ecological technology Co., LTD. Is one of the typical. Huayuan worldbest ecological company scale is not large, but the technology and management first-class, has the domestic advanced textile equipment, equipped with the international first-class spinning equipment and accessories only. The company with the guide of market demand, successful development mo dyer, tencel, bamboo fiber, moisture absorption perspiration fiber, lightweight heat preservation fiber, copper ammonia fiber, fever fiber, nylon fibers, soybean fiber and cashmere functional new yarn, can produce more than 70 varieties of every day, to achieve a truly small batch, many variety. The products are sold to all over China, and exported to South Korea, Japan and other countries and regions, enjoy good reputation, average profit margin to 10%.
In fact, in a number of cotton textile industry has advantage enterprise, they orientation is different, have different features, but in quality, technology, variety development have prominent advantages, formed a strong core competitiveness so as to realize the sustainable development. Statistics show that in 12000 homes in cotton textile companies, about 30% of the profits of the business accounted for 90% of the industry's profits. With the resources to further advantage the enterprise central, our country cotton textile industry structure are accelerating the transformation.
Source "the Chinese textile nets"
Editorial: Ashcol